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Ballmill

Tech India Engineers provides precision-engineered ballmills designed for high-efficiency industrial grinding. Our ballmills are built with advanced technology for optimal performance, durability, and energy efficiency. Suitable for various grinding applications, including cement, minerals, ceramics, and chemical processing, our ballmills ensure uniform particle size distribution with minimal wear and tear. Designed for both wet and dry grinding, they offer high-speed operations with reduced power consumption, making them a cost-effective solution for large-scale material processing. Whether you need a closed-circuit ballmill or an open-system grinding solution, we customize designs to fit your industry’s specific requirements.

Technical Specifications

  • Grinding Capacity: 1 - 10 Tons per hour
  • Material: Mild Steel / Stainless Steel
  • Drive System: VFD-controlled motor
  • Liner Material: High Manganese Steel
  • Ball Mill Type: Open Circuit / Closed Circuit
  • Grinding Media: Steel Balls / Ceramic Balls
  • Operating Speed: 18 - 30 RPM (customizable)
  • Motor Power: 50 HP - 500 HP
  • Drum Diameter: 1.2m - 4m (customizable)
  • Drum Length: 2m - 10m (customizable)
  • Discharge Type: Overflow / Grate Discharge
  • Lining Type: Rubber / High Manganese Steel / Alumina
  • Control System: PLC-based automation available
  • Cooling System: Water cooling / Air cooling options
  • Energy Efficiency: Optimized motor with low power consumption
  • Noise Level: < 85 dB (with noise reduction covers)
  • Maintenance: Easy access for liner and media replacement

Key Features

  • High-efficiency grinding with uniform particle size distribution
  • Supports both wet and dry grinding applications
  • Variable frequency drive (VFD) for speed control and energy savings
  • Durable and long-lasting wear-resistant liners
  • Customizable ballmill sizes for various industrial applications
  • Low noise and vibration operation for improved workplace safety
  • Optimized ball-to-material ratio for maximum efficiency
  • Closed-circuit and open-circuit grinding options available
  • Advanced PLC automation for process monitoring and control
  • Minimal heat generation, reducing thermal stress on materials
  • Heavy-duty gear drive for long-term operation

Applications

  • Cement industry – Clinker grinding, raw material processing
  • Ceramic industry – Fine grinding of ceramic powders and materials
  • Mining industry – Processing of ores and minerals
  • Paint industry – Mixing and grinding of pigments
  • Pharmaceutical industry – Fine powder grinding for medical formulations
  • Chemical industry – Grinding of resins, polymers, and other chemicals
  • Glass industry – Grinding of silica and other raw materials
  • Battery manufacturing – Processing of lithium and graphite materials
  • Metal powder production – Fine grinding of ferrous and non-ferrous powders

Frequently Asked Questions

Our ball mills grind materials such as cement clinker, ceramics, minerals, pigments, and even metal powders. They are designed for high-efficiency grinding with minimal contamination.

Grinding media typically last between 6-12 months, depending on usage, material properties, and operating conditions. Ceramic media tend to last longer than steel balls in specific applications.

Yes, our ball mills are designed for both wet and dry grinding applications, making them versatile for different industries.

A variable frequency drive (VFD) allows precise control of mill speed, optimizing grinding efficiency, reducing power consumption, and extending equipment life.

Yes, we offer customization in terms of drum size, liner material, grinding media, discharge type, and automation options to suit specific industrial applications.

A closed-circuit ball mill system ensures continuous re-circulation of materials, leading to finer grinding, better particle size control, and reduced energy consumption.

Overflow ball mills allow material to overflow when full, making them ideal for fine grinding, while grate discharge mills have slots that allow faster material discharge, improving efficiency for coarser grinding applications.

Routine maintenance includes checking liner wear, replacing worn-out grinding media, lubricating bearings, inspecting gear drives, and ensuring all electrical components are functioning properly.

Our ball mills include cooling systems such as water jackets or air cooling to manage heat generation during grinding, ensuring material integrity.

We offer multiple liner options including high-manganese steel, rubber, and alumina linings, each suited for different grinding applications.

Grinding media size and material selection influence grinding efficiency, wear resistance, and power consumption. We help select the best media for specific material properties.

Yes, our ball mills can be seamlessly integrated with feeders, conveyors, and classifiers to form a complete grinding circuit tailored to production needs.

Ball mills are widely used in cement, mining, ceramics, pharmaceuticals, chemicals, and battery manufacturing for efficient material processing.

An open-circuit ball mill allows materials to pass through once, while a closed-circuit system re-circulates materials to achieve finer grinding and improve efficiency.

Larger grinding media create more impact force for coarse grinding, while smaller media improve fine grinding efficiency. The right balance is critical for optimal performance.

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