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Double Cone Blender - Gentle Powder Mixing System

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Double Cone Blender - Gentle Powder Mixing System

Double Cone Blender - Gentle Powder Mixing System

Sanitary double cone mixers for fragile powders and granules. 360° rotational mixing with no dead zones. Perfect for pharma, food, and cosmetic powders.

Technical Specifications

  • Airflow Capacity: 5,000 - 50,000 m³/hour (customizable)
  • Filter Material: Polyester Felt / PTFE Membrane
  • Filter Surface Area: 50 - 500 m²
  • Pressure Drop: 100 - 500 Pa
  • Collection Efficiency: Up to 99.9% for particles ≥1 micron
  • Power Consumption: 15 kW - 75 kW
  • Construction Material: Carbon Steel / Stainless Steel 304/316
  • Operating Temperature: Up to 200°C
  • Pulse Jet System: 0.5 - 0.7 MPa compressed air, solenoid valves
  • Control System: PLC-based automation with pressure sensors
  • Noise Level: < 75 dB
  • Maintenance: Easy filter replacement, corrosion-resistant design
  • Certifications: ISO 9001, CE, ASME Compliance

Key Features

  • High-efficiency filtration with pulse jet cleaning for automated filter regeneration
  • Corrosion-resistant construction suitable for harsh environments
  • Energy-efficient fans and motors for optimized performance
  • Modular design allowing easy scalability and expansion
  • PLC-controlled operation with real-time pressure monitoring
  • Low maintenance with quick-release filter cartridges
  • Explosion-proof options available for hazardous environments
  • Minimal pressure drop, reducing energy costs
  • Compact design for easy installation and integration into existing systems

Applications

  • Woodworking: Sawdust and fine particle collection
  • Metal Fabrication: Grinding, welding fume extraction
  • Cement Plants: Kiln dust and raw mill dust control
  • Chemical Processing: Powder handling and mixing
  • Food Processing: Flour, spice, and grain dust removal
  • Pharmaceuticals: Active ingredient containment and air purification
  • Power Plants: Fly ash collection and dust filtration
  • Mining: Dust suppression from crushing and screening operations

Frequently Asked Questions

The system uses compressed air bursts to clean the filter bags, ensuring continuous airflow and minimal clogging.

Industries such as woodworking, metal fabrication, cement, chemicals, pharmaceuticals, power plants, and food processing benefit from these collectors.

Yes, it operates up to 200°C with optional heat-resistant filters and stainless steel construction.

Cleaning cycles are automated based on pressure sensors, typically activating every 10-30 minutes depending on dust load.

Yes, we offer customized designs including airflow capacity, filter materials, and control system integration.

Routine maintenance includes filter replacement, checking solenoid valves, and inspecting air supply connections.

Yes, explosion-proof versions with pressure relief vents are available for ATEX-compliant zones.

1-3 years, depending on dust load and cleaning frequency.

Yes, inlet and outlet connections are designed for seamless integration.

Captures particles as small as 1 micron with up to 99.9% efficiency.

Yes, equipped with variable frequency drives (VFDs) to optimize energy consumption based on demand.

Yes, insulated housings and silencers keep noise levels below 75 dB.

Includes differential pressure monitoring, fire suppression compatibility, and explosion vents.

Typical installation time is 2-4 weeks depending on system size and site readiness.

Yes, we offer operator training for system handling, maintenance, and safety procedures.

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